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Concrete T-Beam Design and Fabrication

Jan 2025 – May 2025

Reinforced ConcreteACI 318-19Shear DesignFormwork

An inverted T-section reinforced concrete beam that cut concrete volume by over 20% against a standard rectangular beam while keeping its load-bearing capacity.

Less concrete
20%+
Concrete T-Beam Design and Fabrication

Overview

I designed a reinforced concrete beam with an inverted T-section that reduced concrete volume by more than 20% versus a standard rectangular beam while maintaining load-bearing capacity.

Reinforcement

The reinforcement cage uses longitudinal tensile bars and variably spaced stirrups, spaced tighter near the ends to manage peak shear stress per ACI 318-19. Concrete is concentrated in the high-stress zones, and #12 steel is reserved for the tension zones only, so the T-section's efficiency becomes targeted material placement rather than uniform overdesign.

The reinforcement cage for the T-beam
The reinforcement cage.
AutoCAD drawing of the T-beam section and reinforcement
AutoCAD drawing of the section and reinforcement.

Formwork

I built custom cardboard formwork with 1.75 in. lap lengths to hold the geometry and tolerances during hydration.

Cardboard formwork for the T-beam with the reinforcement cage inside
The custom cardboard formwork with the cage in place.